Special-shaped Needle

Special-shaped Needle

Encompassing multi-faceted, stepped, offset, lateral-cutting, and asymmetrical custom tip profiles, these needles are fabricated from premium medical-grade cold-drawn stainless steel tubing for specialized microsurgical, ophthalmic, and interventional access. Ground on high-precision Japanese machinery for exceptional batch repeatability.

SPECIFICATIONS

Technical Parameters

Parameter Value / Description
Product Name Special-shaped Needle (Customized Cannula)
Gauge Range 14G – 34G (customizable)
Outer Diameter (OD) 2.1 mm – 0.18 mm (depending on gauge)
Needle Length Options 4 mm – 150 mm (customizable)
Needle Geometry Straight, curved, angled, J-shaped, hooked, irregular (designed per requirements)
Cannula Material Medical-grade stainless steel SUS304 / SUS316L
Surface Finish Electropolished, siliconized, or Teflon-coated (optional, depending on application)
Hub Material Medical-grade polypropylene, stainless steel, or custom design
Connection Type Luer-lock, Luer-slip, or proprietary
Sterilization Options Ultraclean Washing & Degreasing
Packaging Individual blister packs or bulk packaging, depending on order
Single-Use / Reusable Typically single-use, but reusable options available upon request
Certification ISO 13485, CE marking, FDA (depending on region and application)

Special-shaped Needle: Precision-Engineered Solutions for Complex Medical Challenges

Special-shaped Needle Innovation Purpose

We pioneer the design and manufacture of non-standard needle geometries to overcome limitations in minimally invasive procedures. Our custom-engineered solutions enable breakthroughs in accessing confined anatomies, delivering novel therapies, and optimizing device-tissue interactions, transforming conceptual medical innovations into clinical reality.

Key Advantages:

Complex Micro-Edge Grinding
Advanced capabilities in compound multi-facet grinds, reverse back-cuts, stepped micro-tapers, and radius grinds for demanding incision and puncture needs.

Micro-Deburred, Zero-Burr Edges
Precision electropolishing eliminates roll-overs, microscopic burrs, and fishhooks to prevent tissue tearing.

Ultra-Narrow Tolerances & Straightness
Strict control over OD, ID, wall thickness, and runout ensures smooth alignment with outer cannulas or molded hubs.

Ultraclean Washing&Degreasing
Multi-stage ultrasonic cleaning and WFI rinsing leave internal and external surfaces free of lubricants and particles.

Fully Tailored Geometry & End Machining
Custom bevel angles, lengths, proximal chamfering,side-hole drilling, or locating slots built to customer prints.

Quality Control (ISO 13485 QMS)

100%High-Speed Online Vision Inspection
Real-time screening of custom tip geometries, micro-burrs, eccentricity, and edge angles with automatic defect sorting.
Micro-Cleanliness & Residue Monitoring
Strict lot-by-lot inspection for particulate contamination and degreasing residues.

Full-Dimension &Penetration Testing
Batch auditing of OD, ID, wall uniformity, and penetration resistance.

FEATURES

Customization Advantages

Precision engineering for complex medical applications

Geometry Expertise

J-hooks, helical coils, side ports, multi-lumen structures, or patient-specific bends. Micro-barb retention elements, fluid channels (≥50μm ID), or directional drug delivery windows.

Advanced Manufacturing

Laser micromachining precision ±5μm. Electroforming for seamless tapered transitions. Nitinol shape-memory integration for steerable functionality.

Rapid Prototyping

Surgical-grade steel / PEEK 3D-printed prototypes delivered within 72 hours. CFD and structural simulation reports to accelerate product validation.

Ready to Discuss Your Custom Requirements?

Our application engineering team is ready to provide expert support at every step.

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FAQs

Q: What is the slant of a needle called?

A: Bevel: This is the slanted tip of the needle that makes skin penetration easier. The length and angle of the bevel can vary depending on the specific type of needle.

Q: Which needles hurt the least?

A: The needles that hurt the least are those with a smaller diameter, specifically those with a higher gauge number (e.g., 32-gauge or 34-gauge) compared to larger, lower-gauge needles (e.g., 25-gauge or 30-gauge). Shorter needles, such as microneedles that are only 1–3 mm long, are also designed to minimize pain by remaining within the skin. However, the type of needle and the specific body site matter, and some studies have found no difference in pain between certain needle sizes.

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